CALCULATION OF OXYGEN DEPLETION DUE TO LIQUID NITROGEN
LOSSES
Four cases are considered here: (a) normal evaporative losses, (b) filling
losses, (c) spillage of the vessel's contents, and (d) loss of the entire
contents of the vessel immediately after filling. The British Compressed Gases
Association (BCGA) recommends that, for the purpose of risk assessment, the
worst case possibility (d) is considered.
The oxygen concentration, Coxygen in a room may be calculated
using the formula
Coxygen = 100 x Voxygen / Vroom
where Voxygen is calculated as in b), c), or d) below, and
Vroom is the room volume in m3.
(a) Normal evaporative losses
Over a long enough period, the percentage decrease in oxygen concentration
due to normal evaporation losses from a vessel is approximately
0.21 x 100 x Ct, where
Ct = L ÷ (Vroom x N)
0.21 represents the normal concentration of oxygen in air (21%)
Ct is the increase in nitrogen concentration
L is the gas evaporation rate in m3 h-1
N is the number of air changes per hour.
Manufacturers quote evaporation losses for their vessels (normally as a
volume of liquid nitrogen lost per day). Allowance should be made, by doubling
these figures, for the deterioration of insulation performance over the
lifetime of the vessel.
L = 2 x 700 x liquid nitrogen loss in litres per day ÷ (24 x 1000),
where
2 allows for the deterioration of insulation
700 represents the gas factor for nitrogen (1 litre of liquid nitrogen produces about 700 litres of gas)
For example, a basement room 4x3x3 m (36 m3) contains five
10 l dewars, whose evaporative losses are quoted by the manufacturer as 0.15 l
liquid nitrogen per day per dewar. A basement room has about 0.4 air changes
per hour.
L = (2 x 700 x 5 x 0.15) ÷ 24 x 1000 = 0.044 m3
h-1
Ct = 0.044 ÷ (36 x 0.4) = 0.003 and the oxygen depletion is
0.06%.
In this case, the normal evaporation losses have an insignificant effect
on the oxygen content of the room. However, where Ct = 0.07 or higher,
then the oxygen depletion becomes 1.5% or more, and extra ventilation and/or
oxygen monitoring will be required.
(b) Filling losses
When a vessel is filled, some loss always occurs as it is cooled to liquid
nitrogen temperature. The BCGA recommends that a loss of 10 % of the vessel's
capacity should be assumed in order to assess the risk from filling losses.
Voxygen (m3) = 0.21 [Vroom - (0.1 x Vvessel x 700 x 10-3)], where
0.21 represents the normal concentration of oxygen in air (21%)
represents the loss of 10 % of the vessel's capacity
Vvessel is the vessel's capacity in litres
700 represents the gas factor for nitrogen (1 litre of liquid nitrogen produces about 700 litres of gas)
With the same room and dewars as in (a),
V oxygen = 0.21 [36 - (0.1 x 10 x 700 x 10-3)] = 7.413 m3
Coxygen = 100 x Voxygen / Vroom = 20.6%
Once again, there is no significant effect on oxygen concentration in
normal use.
(c) Spillage
For the spillage of the entire contents of a vessel
Voxygen (m3) = 0.21 [Vroom - (Vvessel x 700 x 10-3)]
If the entire contents of a 10 l dewar were spilt in this 36 m3 room, then
Voxygen = 0.21 [36 - (10 x 700 x 10-3)] = 6.09 m3
Coxygen = 100 x Voxygen / Vroom =
16.9 %
This spillage would significantly deplete the oxygen concentration.
(d) Filling of a vessel followed by the spillage of its entire
contents
Voxygen (m3) = 0.21 [Vroom - (1.1 x Vvessel x 700 x 10-3)], where
1.1 represents 10% filling loss + 100% loss of the vessel's contents by spillage
This is the worst case that should be considered in the risk assessment
- both (b) and (c) are taken into account.
Voxygen = 0.21 [36 - (1.1 x 10 x 700 x 10-3)] = 5.943 m3
Coxygen = 100 x Voxygen / Vroom = 16.5%
The risk assessment shows that alternative storage arrangements must be
considered or oxygen monitoring must be installed. Alternative arrangements may include:
siting the vessels elsewhere
using smaller vessels
arranging for any pressure relief devices to vent to a safe place outside of the room
installing mechanical ventilation, possibly linked to the low oxygen alarm
requiring staff to wear personal oxygen monitors